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You are already doing everything that is required to facilitate automated results import into discus using their cmm results module. All you would have to do is change the report comments to the format that DISCUS needs (documented in the help file).
I really like your idea of using a different shaped ballot for manual checks! That's a fantastic idea.
Ballooning the screen shots of the MBD tolerances is a pretty cool idea as well. They have a 3D module for this - but I've no idea how well it works, or how many CAD packages are supported.
And I'm glad I could help out with the tolerancing issue
Yes, we balloon drawings at the front end of the process as well - I agree with your assessment of the benefits.
You didn't mention anything about the automated import of results. We are finding this to be the biggest time saver in the process. Discus does a check of nominals / tolerances between CMM program and TDP as part of the import process and flags any mismatches. For instance, the diameter tolerance error would have been flagged during the import (unless the same error existed in the characteristic).
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