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Program not running correct after manual alignment

Bayaz
I made a simple program in the offline mode with the model on the CMM. After I do the manual alignment (plane-circle-circle) it seems to measure everything with an offset. In DCC mode it measures the plane a few hundred thousandths off and crashes on the side of the first circle as if the circle is too small. I've verified the vectors are correct on the model and on the alignment features (and they are aligned in the correct order). The main hole is over 2" and I changed the hole diameter to .375 in the program and it still wants to crash. I've tried CAD=part, I've moved the manual alignment around, and few other tricks but it just doesn't want to run. The path lines look good and simulates perfect. This is the 3rd time on this machine this has happened. I've never seen this problem before. This machine is really ticking me off! It's a 6month old Hexagon global performance running PCdmis 2015.0 Any help would be greatly appreciated.
Parents 
  • loadprobe/pe50_2x50
 workplane/yminus
 tip/t1a90b180, shankijk=0, -1, 0, angle=180
 pln1 =feat/plane,cartesian,triangle
 theo/<3.1812,0.2344,3.1498>,<0,-1,0>
 actl/<3.1812,0.2344,3.1498>,<0,-1,0>
 meas/plane,4
 hit/basic,normal,<3.3591,0.2344,5.2324>,<0,-1,0>,<3.3591,0.2344,5.2324>,use theo=yes
 hit/basic,normal,<3.0694,0.2344,1.1331>,<0,-1,0>,<3.0694,0.2344,1.1331>,use theo=yes
 hit/basic,normal,<5.2231,0.2344,3.0655>,<0,-1,0>,<5.2231,0.2344,3.0655>,use theo=yes
 hit/basic,normal,<1.0732,0.2344,3.1681>,<0,-1,0>,<1.0732,0.2344,3.1681>,use theo=yes
 endmeas/
 cir1 =feat/contact/circle/default,cartesian,in,least_sqr
 theo/<3.245,0.2344,3.2328>,<0,-1,0>,2.04
 actl/<3.245,0.2344,3.2328>,<0,-1,0>,2.04
 targ/<3.245,0.2344,3.2328>,<0,-1,0>
 start ang=0,end ang=360
 angle vec=<1,-0.0000029,0>
 direction=ccw
 show feature parameters=no
 show contact parameters=yes
 numhits=4,depth=0.08,pitch=0
 sample method=sample_hits
 sample hits=0,spacer=0
 avoidance move=both,distance=0.2
 find hole=disabled,onerror=no,read pos=no
 show hits=no
 cir2 =feat/contact/circle/default,cartesian,in,least_sqr
 theo/<2.0439,0.3566,9.3752>,<0,-1,0>,0.5645
 actl/<2.0439,0.3566,9.3752>,<0,-1,0>,0.5645
 targ/<2.0439,0.3566,9.3752>,<0,-1,0>
 start ang=0,end ang=360
 angle vec=<0.9998767,0.015706,0>
 direction=ccw
 show feature parameters=no
 show contact parameters=yes
 numhits=4,depth=0.08,pitch=0
 sample method=sample_hits
 sample hits=0,spacer=0
 avoidance move=both,distance=0.2
 find hole=disabled,onerror=no,read pos=no
 show hits=no
 lin1 =feat/line,cartesian,unbounded,no
 theo/<3.245,0.2344,3.2328>,<-0.1918632,0.0195164,0.9812276>
 actl/<3.245,0.2344,3.2328>,<-0.1918632,0.0195164,0.9812276>
 constr/line,bf,3d,cir1,cir2,,
 outlier_removal/off,3
 filter/off,wavelength=0
 a1 =alignment/start,recall:startup,list=yes
 alignment/level,yminus,pln1
 alignment/trans,yaxis,pln1
 alignment/rotate,zplus,to,lin1,about,yminus
 alignment/trans,xaxis,lin1
 alignment/trans,zaxis,cir1
 alignment/end
 -a- =feat/plane,cartesian,triangle
 theo/<-0.0344,0,-0.0282>,<0,-1,0>
 actl/<-0.0344,0,-0.0282>,<0,-1,0>
 meas/plane,4
 hit/basic,normal,<0.296,0,2.3185>,<0,-1,0>,<0.296,0,2.3185>,use theo=yes
 hit/basic,normal,<2.2254,0,-0.3419>,<0,-1,0>,<2.2254,0,-0.3419>,use theo=yes
 hit/basic,normal,<-0.2525,0,-2.4656>,<0,-1,0>,<-0.2525,0,-2.4656>,use theo=yes
 hit/basic,normal,<-2.4066,0,0.3762>,<0,-1,0>,<-2.4066,0,0.3762>,use theo=yes
 endmeas/
 a2 =alignment/start,recall:a1,list=yes
 alignment/level,yminus,-a-
 alignment/trans,yaxis,-a-
 alignment/end
 -b- =feat/contact/circle/default,cartesian,in,least_sqr
 theo/<0,0,0>,<0,-1,0>,2.04
 actl/<0,0,0>,<0,-1,0>,2.04
 targ/<0,0,0>,<0,-1,0>
 start ang=0,end ang=360
 angle vec=<0.9814145,0.0000015,-0.1918997>
 direction=ccw
 show feature parameters=no
 show contact parameters=yes
 numhits=4,depth=0.08,pitch=0
 sample method=sample_hits
 sample hits=0,spacer=0
 avoidance move=both,distance=0.2
 find hole=disabled,onerror=no,read pos=no
 show hits=no
 -c- =feat/contact/circle/default,cartesian,in,least_sqr
 theo/<0,0.1222,6.2587>,<0,-1,0>,0.5645
 actl/<0,0.1222,6.2587>,<0,-1,0>,0.5645
 targ/<0,0.1222,6.2587>,<0,-1,0>
 start ang=0,end ang=360
 angle vec=<0.9812935,0.0157057,-0.191876>
 direction=ccw
 show feature parameters=no
 show contact parameters=yes
 numhits=4,depth=0.08,pitch=0
 sample method=sample_hits
 sample hits=0,spacer=0
 avoidance move=both,distance=0.2
 find hole=disabled,onerror=no,read pos=no
 show hits=no
 lin2 =feat/line,cartesian,unbounded,no
 theo/<0,0,0>,<0.0000001,0.0195163,0.9998095>
 actl/<0,0,0>,<0.0000001,0.0195163,0.9998095>
 constr/line,bf,3d,-b-,-c-,,
 outlier_removal/off,3
 filter/off,wavelength=0
 a3 =alignment/start,recall:a2,list=yes
 alignment/rotate,zplus,to,lin2,about,yminus
 alignment/trans,xaxis,-b-
 alignment/trans,zaxis,-b-
 alignment/end



    Is this in the middle of the program or at the start of the program?
Reply 
  • loadprobe/pe50_2x50
 workplane/yminus
 tip/t1a90b180, shankijk=0, -1, 0, angle=180
 pln1 =feat/plane,cartesian,triangle
 theo/<3.1812,0.2344,3.1498>,<0,-1,0>
 actl/<3.1812,0.2344,3.1498>,<0,-1,0>
 meas/plane,4
 hit/basic,normal,<3.3591,0.2344,5.2324>,<0,-1,0>,<3.3591,0.2344,5.2324>,use theo=yes
 hit/basic,normal,<3.0694,0.2344,1.1331>,<0,-1,0>,<3.0694,0.2344,1.1331>,use theo=yes
 hit/basic,normal,<5.2231,0.2344,3.0655>,<0,-1,0>,<5.2231,0.2344,3.0655>,use theo=yes
 hit/basic,normal,<1.0732,0.2344,3.1681>,<0,-1,0>,<1.0732,0.2344,3.1681>,use theo=yes
 endmeas/
 cir1 =feat/contact/circle/default,cartesian,in,least_sqr
 theo/<3.245,0.2344,3.2328>,<0,-1,0>,2.04
 actl/<3.245,0.2344,3.2328>,<0,-1,0>,2.04
 targ/<3.245,0.2344,3.2328>,<0,-1,0>
 start ang=0,end ang=360
 angle vec=<1,-0.0000029,0>
 direction=ccw
 show feature parameters=no
 show contact parameters=yes
 numhits=4,depth=0.08,pitch=0
 sample method=sample_hits
 sample hits=0,spacer=0
 avoidance move=both,distance=0.2
 find hole=disabled,onerror=no,read pos=no
 show hits=no
 cir2 =feat/contact/circle/default,cartesian,in,least_sqr
 theo/<2.0439,0.3566,9.3752>,<0,-1,0>,0.5645
 actl/<2.0439,0.3566,9.3752>,<0,-1,0>,0.5645
 targ/<2.0439,0.3566,9.3752>,<0,-1,0>
 start ang=0,end ang=360
 angle vec=<0.9998767,0.015706,0>
 direction=ccw
 show feature parameters=no
 show contact parameters=yes
 numhits=4,depth=0.08,pitch=0
 sample method=sample_hits
 sample hits=0,spacer=0
 avoidance move=both,distance=0.2
 find hole=disabled,onerror=no,read pos=no
 show hits=no
 lin1 =feat/line,cartesian,unbounded,no
 theo/<3.245,0.2344,3.2328>,<-0.1918632,0.0195164,0.9812276>
 actl/<3.245,0.2344,3.2328>,<-0.1918632,0.0195164,0.9812276>
 constr/line,bf,3d,cir1,cir2,,
 outlier_removal/off,3
 filter/off,wavelength=0
 a1 =alignment/start,recall:startup,list=yes
 alignment/level,yminus,pln1
 alignment/trans,yaxis,pln1
 alignment/rotate,zplus,to,lin1,about,yminus
 alignment/trans,xaxis,lin1
 alignment/trans,zaxis,cir1
 alignment/end
 -a- =feat/plane,cartesian,triangle
 theo/<-0.0344,0,-0.0282>,<0,-1,0>
 actl/<-0.0344,0,-0.0282>,<0,-1,0>
 meas/plane,4
 hit/basic,normal,<0.296,0,2.3185>,<0,-1,0>,<0.296,0,2.3185>,use theo=yes
 hit/basic,normal,<2.2254,0,-0.3419>,<0,-1,0>,<2.2254,0,-0.3419>,use theo=yes
 hit/basic,normal,<-0.2525,0,-2.4656>,<0,-1,0>,<-0.2525,0,-2.4656>,use theo=yes
 hit/basic,normal,<-2.4066,0,0.3762>,<0,-1,0>,<-2.4066,0,0.3762>,use theo=yes
 endmeas/
 a2 =alignment/start,recall:a1,list=yes
 alignment/level,yminus,-a-
 alignment/trans,yaxis,-a-
 alignment/end
 -b- =feat/contact/circle/default,cartesian,in,least_sqr
 theo/<0,0,0>,<0,-1,0>,2.04
 actl/<0,0,0>,<0,-1,0>,2.04
 targ/<0,0,0>,<0,-1,0>
 start ang=0,end ang=360
 angle vec=<0.9814145,0.0000015,-0.1918997>
 direction=ccw
 show feature parameters=no
 show contact parameters=yes
 numhits=4,depth=0.08,pitch=0
 sample method=sample_hits
 sample hits=0,spacer=0
 avoidance move=both,distance=0.2
 find hole=disabled,onerror=no,read pos=no
 show hits=no
 -c- =feat/contact/circle/default,cartesian,in,least_sqr
 theo/<0,0.1222,6.2587>,<0,-1,0>,0.5645
 actl/<0,0.1222,6.2587>,<0,-1,0>,0.5645
 targ/<0,0.1222,6.2587>,<0,-1,0>
 start ang=0,end ang=360
 angle vec=<0.9812935,0.0157057,-0.191876>
 direction=ccw
 show feature parameters=no
 show contact parameters=yes
 numhits=4,depth=0.08,pitch=0
 sample method=sample_hits
 sample hits=0,spacer=0
 avoidance move=both,distance=0.2
 find hole=disabled,onerror=no,read pos=no
 show hits=no
 lin2 =feat/line,cartesian,unbounded,no
 theo/<0,0,0>,<0.0000001,0.0195163,0.9998095>
 actl/<0,0,0>,<0.0000001,0.0195163,0.9998095>
 constr/line,bf,3d,-b-,-c-,,
 outlier_removal/off,3
 filter/off,wavelength=0
 a3 =alignment/start,recall:a2,list=yes
 alignment/rotate,zplus,to,lin2,about,yminus
 alignment/trans,xaxis,-b-
 alignment/trans,zaxis,-b-
 alignment/end



    Is this in the middle of the program or at the start of the program?
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