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Silicon Nitride Probe life duration

I feel like we are going through probes very quickly. We do a lot of aluminum parts. Some of them are decent size. maybe 1 foot in width 2 feet in length. We do a lot of scanning because flatness is usually a concern. I had to replace my 1mm probe this morning because it was not getting accurate results. I got some pictures of it and it looks like material is already in bedded in it even though its got that nitride coating on it. I cant find a clear answer online so im hoping that i could get some info from the forums on what people are seeing on how often they are changing probes that are used for manly scanning.

I use all auto features for scanning planes for flatness. So what ever the software decides is the what I use for speed.
One picture is the side of the probe. That's the one that has the circles on the probe. The other one is top down. That could either be the glue holding it onto the step, or a flat. Hard to tell im leaning twords the glue hold the ruby onto the stem.

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  • From Renishaw's site:


    Ruby


    The industry standard and the optimum stylus ball material for a vast majority of measurement applications, ruby is one of the hardest known materials. Synthetic ruby is 99% pure aluminium oxide which is grown into crystals (or "boules") at 2000 °C using the Verneuil process.

    The boules are then cut and gradually machined into a highly spherical form. Ruby balls are exceptionally smooth on the surface, have great compressive strength and a high resistance to mechanical corrosion.

    Very few applications exist where ruby is not the preferred ball material, however there are two applications where balls manufactured from other materials are recommended.

    The first is for heavy duty scanning applications on aluminium. Because the materials attract, a phenomenon known as 'adhesive wear' can occur, which involves build up of aluminium from the surface onto the ball. A better ball material for such applications is silicon nitride.

    The second is in heavy duty scanning applications on cast iron. Interaction between the two materials can result in 'abrasive wear' of the ruby ball surface. For such applications, zirconia balls are recommended. Silicon nitride


    Silicon nitride possesses many similar properties to ruby. It is a very hard and wear-resistant ceramic which can be machined into high precision spheres. It can also be polished to an extremely smooth surface finish.

    Silicon nitride does not have an attraction to aluminium and so does not exhibit the adhesive wear seen with ruby in similar applications. However, silicon nitride does show significant abrasive wear characteristics when scanning on steel surfaces and so its applications are best confined to aluminium.


    Normally they should last a long time based on this info. It would be worth to contact the provider if not.
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  • From Renishaw's site:


    Ruby


    The industry standard and the optimum stylus ball material for a vast majority of measurement applications, ruby is one of the hardest known materials. Synthetic ruby is 99% pure aluminium oxide which is grown into crystals (or "boules") at 2000 °C using the Verneuil process.

    The boules are then cut and gradually machined into a highly spherical form. Ruby balls are exceptionally smooth on the surface, have great compressive strength and a high resistance to mechanical corrosion.

    Very few applications exist where ruby is not the preferred ball material, however there are two applications where balls manufactured from other materials are recommended.

    The first is for heavy duty scanning applications on aluminium. Because the materials attract, a phenomenon known as 'adhesive wear' can occur, which involves build up of aluminium from the surface onto the ball. A better ball material for such applications is silicon nitride.

    The second is in heavy duty scanning applications on cast iron. Interaction between the two materials can result in 'abrasive wear' of the ruby ball surface. For such applications, zirconia balls are recommended. Silicon nitride


    Silicon nitride possesses many similar properties to ruby. It is a very hard and wear-resistant ceramic which can be machined into high precision spheres. It can also be polished to an extremely smooth surface finish.

    Silicon nitride does not have an attraction to aluminium and so does not exhibit the adhesive wear seen with ruby in similar applications. However, silicon nitride does show significant abrasive wear characteristics when scanning on steel surfaces and so its applications are best confined to aluminium.


    Normally they should last a long time based on this info. It would be worth to contact the provider if not.
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