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Concentricity Changes a lot when I rotate a part 180 degrees.

I have two cylinders on a part that need to be concentric within .002". I noticed that on some parts, not all, the concentricity reports out of tolerance at .0039 for example but then when I rotate the part 180 degrees, the concentricity is suddenly .002 or less.

I align the part by measuring a top plane, leveling to this and setting z origin. Then I measure a circle with 9 hits and make this the x and y origin. Im not locking rotation as I really dont think it matters in this case since its a circular part anyway. I then measure the datum as a 3 level cylinder with 9 hits each level, then measure the next cylinder 9 hits 3 levels.

I don't see how rotating it 180 degrees changes anything especially since I'm taking 9 hits at each level on diameters less than 2.5 inches I should be, in my mind, hitting enough spots to capture anything weird going on with the part. What am I doing wrong here? Thanks.
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  • Yep. We need more info. I would add: What's the touch speeds? Calibration & inspection must have the touch speeds. Where the points taken? Are the points on the measured cylinder in the identical locations (in x & y) as the points taken on the datum? Is the part tilted or moving? Try to use points alone & construct either circles or cylinders. I would probably use circles instead derived from autovector points. Also checking concentricity with points is not really a good idea. Scanning with hundreds of points will be better if you have scanning probe head. Otherwise consider using position control instead.
  • I used a 2x20mm touch trigger probe and a 3x50mm. Cylindricity on the datum .00054" & conc. .0027" and rotated 180 its .00045" & conc. .0014. cylindricity on the other feature .00027 and rotated 180 its .00018 I dont think its shanking out because i think the diameters would be out of spec if it was. I take the 9 hits the same way each time only the part is rotated around the z axis.