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Identify Variation

Good Morning,

I don't have a lot of experience is statistics. Can someone guide me on how to identify variation in my measured data? I need to know how much variation is present so engineering can adjust tolerances accordingly and also to make sure the CMM is trustworthy.

I placed a part in a fixture and ran my measurement routine. I did a do/unitl which gave me 6 reports and 6 rows in excel for each part serial number. Data was written directly into excel. Part remained in the fixture for the duration of the inspection.

Here is 1 part with its 6 runs.
































































Serial Run # ID OD TP X Axis Z axis
1 0 3.0768 2.679 0.005 -0.0024 0.0006
1 1 3.0769 2.679 0.0051 -0.0025 0.0005
1 2 3.0768 2.6789 0.0051 -0.0025 0.0006
1 3 3.0769 2.6789 0.005 -0.0024 0.0006
1 4 3.0768 2.6789 0.005 -0.0024 0.0006
1 5 3.0771 2.6789 0.0051 -0.0025 0.0007

Parents
  • On your previous thread..
    https://www.pcdmisforum.com/forum/pc...594-cmm-health
    I gave you a Gage Correlation Document. It will get you past an auditor asking "How do you know your cmm program is accurate/yielding repeatable results?"

    What if the auditor asks "How do you know your process is accurate/yielding repeatable results?"

    When it comes to "Process Capability Studies", the industry standard for aerospace & medical is performing a "CPK Study".
    What is cpk?
    Cpk is a stats term. In your example you'd measure the diameter 30 times & record all of that data. The data gets checked for two things...
    -Are all data points within tolerance?
    -If all data points were chatted on a graph, how "close"/distributed are the points to eachother?
    If the cpk number is above 1.33 your process is mathematically proven to yield repeatable results

    At a previous role, my main responsibility was to:
    -Write CMM program to measure a new medical product that was in the prototype phase
    -Measure a lot of 30 pieces & output the dimensional data from those parts to minitab
    -Use minitab to output a CPK study and a few other charts/graphs that bosses love to oogle at
    -Present this info to management team, customers, and FDA

    If you can't get minitab you can go online & find an excel form that has cpk stuff baked into it.

    With the data you shared above you're like ±0.00015 on everything...they definitely shouldn't be crying unless your tolerance is crazy tight?


    Hope this rant helped lol Slight smile
Reply
  • On your previous thread..
    https://www.pcdmisforum.com/forum/pc...594-cmm-health
    I gave you a Gage Correlation Document. It will get you past an auditor asking "How do you know your cmm program is accurate/yielding repeatable results?"

    What if the auditor asks "How do you know your process is accurate/yielding repeatable results?"

    When it comes to "Process Capability Studies", the industry standard for aerospace & medical is performing a "CPK Study".
    What is cpk?
    Cpk is a stats term. In your example you'd measure the diameter 30 times & record all of that data. The data gets checked for two things...
    -Are all data points within tolerance?
    -If all data points were chatted on a graph, how "close"/distributed are the points to eachother?
    If the cpk number is above 1.33 your process is mathematically proven to yield repeatable results

    At a previous role, my main responsibility was to:
    -Write CMM program to measure a new medical product that was in the prototype phase
    -Measure a lot of 30 pieces & output the dimensional data from those parts to minitab
    -Use minitab to output a CPK study and a few other charts/graphs that bosses love to oogle at
    -Present this info to management team, customers, and FDA

    If you can't get minitab you can go online & find an excel form that has cpk stuff baked into it.

    With the data you shared above you're like ±0.00015 on everything...they definitely shouldn't be crying unless your tolerance is crazy tight?


    Hope this rant helped lol Slight smile
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