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A/Flex Optimization: "Remove Internal Solid Element Geometry"

Hi all,
 
I am trying to reduce the size of my flex body and am using the A/Flex GUI. ​ I use the "Remove Internal Solid Element Geometry" option which usually works. However, ever so often it produces an .mnf with a significantly lower file size. When importing this flex body into ADAMS, only the interface nodes and it's connected elements are imported. All else is missing.
 
Is there a solution to this...Does anyone know why this happens?
 
joe.
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