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CIR_24_11T =FEAT/CONTACT/CIRCLE/DEFAULT,CARTESIAN,IN,LEAST_SQR THEO/<65,30,0>,<0,0,1>,24 ACTL/<65.044,29.893,0>,<0,0,1>,24.161 TARG/<65,30,0>,<0,0,1> START ANG=0,END ANG=360 ANGLE VEC=<1,0,0> DIRECTION=CCW SHOW FEATURE PARAMETERS=YES VOID DETECTION=NO REMEASURE=NO SURFACE=THICKNESS_NONE,0 MEASURE MODE=NOMINALS RMEAS=NONE,NONE,NONE GRAPHICAL ANALYSIS=NO FEATURE LOCATOR=NO,NO,"" SHOW CONTACT PARAMETERS=YES NUMHITS=5,DEPTH=3,PITCH=0 SAMPLE METHOD=SAMPLE_HITS SAMPLE HITS=0,SPACER=0 FIND HOLE=DISABLED,ONERROR=NO,READ POS=NO SHOW HITS=YES HIT/BASIC,<77,30,-3>,<-1,0,0>,<72.423,20.339,-2.931> HIT/BASIC,<68.708,41.413,-3>,<-0.309017,-0.9510565,0>,<76.475,33.777,-2.954> HIT/BASIC,<55.292,37.053,-3>,<0.809017,-0.5877853,0>,<66.822,41.871,-2.509> HIT/BASIC,<55.292,22.947,-3>,<0.809017,0.5877853,0>,<55.307,36.981,-2.494> HIT/BASIC,<68.708,18.587,-3>,<-0.309017,0.9510565,0>,<54.172,24.571,-2.029> ENDMEAS/ CIR_24_11B =FEAT/CONTACT/CIRCLE/DEFAULT,CARTESIAN,IN,LEAST_SQR THEO/<65,30,-206>,<0,0,-1>,24 ACTL/<65.085,29.986,-206>,<0,0,-1>,24.103 TARG/<65,30,-206>,<0,0,-1> START ANG=0,END ANG=360 ANGLE VEC=<-1,0,0> DIRECTION=CCW SHOW FEATURE PARAMETERS=YES VOID DETECTION=NO REMEASURE=NO SURFACE=THICKNESS_NONE,0 MEASURE MODE=NOMINALS RMEAS=NONE,NONE,NONE GRAPHICAL ANALYSIS=NO FEATURE LOCATOR=NO,NO,"" SHOW CONTACT PARAMETERS=YES NUMHITS=5,DEPTH=3,PITCH=0 SAMPLE METHOD=SAMPLE_HITS SAMPLE HITS=0,SPACER=0 FIND HOLE=DISABLED,ONERROR=NO,READ POS=NO SHOW HITS=YES HIT/BASIC,<53,30,-203>,<1,0,0>,<72.111,20.2,-9.334> HIT/BASIC,<61.292,41.413,-203>,<0.309017,-0.9510565,0>,<77.032,31.523,-8.24> HIT/BASIC,<74.708,37.053,-203>,<-0.809017,-0.5877853,0>,<67.597,41.791,-8.941> HIT/BASIC,<74.708,22.947,-203>,<-0.809017,0.5877853,0>,<56.082,37.969,-8.099> HIT/BASIC,<61.292,18.587,-203>,<0.309017,0.9510565,0>,<54.922,23.488,-9.056> ENDMEAS/ CYL_24_11 =FEAT/CYLINDER,CARTESIAN,IN,LEAST_SQR,NO THEO/<65,30,-103>,<0,0,1>,24,200 ACTL/<65.064,29.938,-5.561>,<-0.0065085,-0.0142661,0.9998771>,24.132,7.358 CONSTR/CYLINDER,BF,CIR_24_11B,CIR_24_11T,,
24MM_HOLES =POSITION : CYL_24_1,CYL_24_2,CYL_24_3,... FEATCTRLFRAME/SHOWNOMS=NO,SHOWPARAMS=YES,SHOWEXPANDED=YES CADGRAPH=OFF,REPORTGRAPH=OFF,TEXT=OFF,MULT=10.00,ARROWDENSITY=100,OUTPUT=BOTH,UNITS=MM COMPOSITE=NO,FIT TO DATUMS=YES,DEV PERPEN CENTERLINE=ON,OUTPUT ALIGNMENT=Current Alignment CUSTOMIZED DRF=NO STANDARDTYPE=ASME_Y14_5 SIZE TOLERANCES/16,DIAMETER,24,0.5,0.15 PRIMARY DIMENSION/POSITION,DIAMETER,1.7,MMC,<PZ>,<len>,A,B,MMC,<size>,C,MMC,<size> SECONDARY DIMENSION/<Dim>,<tol>,<MC>,<dat>,<dat>,<dat> NOTE/24MM_HOLES FEATURES/CYL_24_1,CYL_24_2,CYL_24_3,CYL_24_4,CYL_24_5, CYL_24_6,CYL_24_7,CYL_24_8,CYL_24_9, CYL_24_10,CYL_24_11,CYL_24_12,CYL_24_13, CYL_24_14,CYL_24_15,CYL_24_16,,
Can you report the Z axis too. I think that the xact measure will use all applicable axis to calculate the position regardless of reported axis. It looks like z is off in CYL_24_11. This is a long shot by the way.
Well, one thing I notice is "USE AXIS=WORST" and the number shown are for (START_PT). Also, your cylinder nominal is -103, but actual is -5.561, and height is 200, but measured height is 7.358. That's a lot of room for your cylinder to be slightly off axis. And slightly off axis at 200mm could be very big.
That's my 2 cents.
CYL_24_11 =FEAT/CYLINDER,CARTESIAN,IN,LEAST_SQR,NO THEO/<65,30,[COLOR=#FF0000]-103[/COLOR]>,<0,0,1>,24,[COLOR=#FF0000]200[/COLOR] ACTL/<65.064,29.938,[COLOR=#FF0000]-5.561[/COLOR]>,<-0.0065085,-0.0142661,0.9998771>,24.132,[COLOR=#FF0000]7.358[/COLOR] CONSTR/CYLINDER,BF,CIR_24_11B[COLOR=#0000FF].HIT[1..5][/COLOR],CIR_24_11T[COLOR=#0000FF].HIT[1..5][/COLOR],,
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